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MEGA Engine R01
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Mega Kart
MEGA Engine R01
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Service Bulletin
Service Bulletin
Control- and engine service intervals for MEGA R01 kart engine
Not paying attention to these service intervals can cause engine damage!
Before and after each run/heat:
Check sprockets regarding wear an bended teeth – exchange if necessary
Check cooling system (attention: hot water exists when opening the radiator)
Check chain tension and tighten if necessary
Choose the correct carburator injection (before driving)
Check mounting screws of the throttle valve and glue and re-tighten if necessary
Check friction linings of the clutch shoe assy and replace if necessary
Check fuel filter for contamination (fuel filter and filter on the back side of the carburator)
After a longer driving interruption (1 month) drain jet chamber from fuel
Clean and lubricate the air filter. If air filter is damaged, replace
Every 10 hours driving operation:
Check starter gear drive regarding worn teeth
Clean and lubricate clutch needle bearing of the clutch wheel
Check damper mat in the box of the exhaust system and replace if necessary
Every 10 hours driving operation or after two months downtime:
Renew nozzle chamber membrane
Every 10 hours racing operation or 20 hours driving operation:
Check following components:
piston, piston pin, piston pin bearing
con rod bearing, big end bearing and oil seals of the crank shaft
balancing gear drive
Every 20 hours racing operation and 30 hours normal operation:
Engine revision
Change of following components:
piston, piston pin, piston pin bearing, con rod, con rod bearing
big end bearing and oil seals of the crank shaft
balancing gear drive
renew oil in balancing gear drive
Every year:
Renew fuel filter and fuel hoses